Fluid Flow & Pipe Sizing Calculator

HydraFlow Pro Ultimate™ — Fluid Flow, Pressure Drop & Pipe Sizing Suite | AIEnginear

📥Process Inputs

📊Recommended Sizing

Recommended Pipe
— NPS —
Click Calculate to size
Inside Dia.
mm
Velocity
m/s
Reynolds
Friction f
Pressure Drop (ΔP)
Head Loss (hf)
Flow Regime
Required Min Dia.
Wall Thickness

💧Liquid Flow Inputs

📊Method Comparison

MethodΔP (kPa)hf (m)v (m/s)S (m/m)
Darcy-Weisbach
Hazen-Williams
Manning
Reynolds Number
Friction Factor (Colebrook)
Flow Regime

🌬️Gas Pipeline Inputs

📊Pipeline Capacity

Standard Volumetric Flow
— SCMD
— MMSCFD
Velocity
m/s
Mach
ΔP
kPa
Method

💨Compressible Inputs

📊Compressible Flow Results

Mach M₁
Sonic a
m/s
P*/P₁
Mass Flow ṁ
kg/s
Inlet Velocity v₁
Gas Density ρ₁
Pressure Ratio P₂/P₁
Flow Regime

🌊Two-Phase Inputs

📊Two-Phase Results

Flow Pattern
Holdup HL
Void α
ρm
kg/m³
Slip S
ΔP Total
Froude (mixture)
vSL
vSG

🔧Fittings & Valves

Fittings Inventory

FittingK-valueQty

📊Fittings Loss

Total Pressure Loss
— kPa
Σ K Total
Eq. Length
m
Method
Items
total

⚙️Pump Inputs

📊Pump Performance

Total Dynamic Head
— m
— ft
Hydraulic
kW
Pump (BHP)
kW
Motor
kW
NPSHa
m
Specific Speed Ns (SI metric)
Specific Speed Ns (US units)
Impeller Type
Std. Motor Size (IEC)

⛏️Slurry Inputs

📊Slurry Results

vc (critical)
m/s
vt (settling)
m/s
ρm
kg/m³
Re
ΔP Total
Transport Regime
Recommended v
Velocity Margin

⚠️API RP 14E Erosion

📊Erosion Assessment

Erosion Velocity Ve
— m/s
API RP 14E criterion
v / Ve
ratio
Margin
%
Qmax @ Ve
m³/hr
Status

📈Moody Operating Point

f (Colebrook)
f (Swamee-Jain)
Regime

📊Interactive Moody Diagram

Turbulent curves for ε/D ∈ {0, 5e-6, 5e-5, 1e-4, 5e-4, 1e-3, 2e-3, 5e-3, 1e-2, 2e-2, 5e-2}.

📚ASME B36.10M / B36.19M Pipe Database

NPSDNOD (mm)SchWall (mm)ID (mm)A (cm²)kg/mv (m/s)

HydraFlow Pro Ultimate™ — Engineering Suite by AIEnginear

Compliant with ASME B36.10M / B36.19M • API RP 14E • AGA Reports 7/8 • Standard chemical-engineering practice.

For preliminary & FEED-level design. Verify against detailed engineering and applicable codes for final design.

FAQ

What is a fluid flow calculator?

A fluid flow calculator determines flow velocity, Reynolds number, pressure drop, and hydraulic performance in pipes and process systems.

What is pipe sizing?

Pipe sizing is the process of selecting the correct pipe diameter to safely transport fluids while maintaining acceptable velocity and pressure loss.

What equation is used for pressure drop calculations?

HydraFlow Pro Ultimate™ supports Darcy-Weisbach, Hazen-Williams, Manning, and several industry-standard pressure loss equations.

Can this calculator size natural gas pipelines?

Yes. The software supports Weymouth, Panhandle A, Panhandle B, and AGA gas flow calculations for natural gas pipeline design.

Does the calculator support two-phase flow?

Yes. HydraFlow Pro Ultimate™ includes Beggs & Brill, Friedel, and Lockhart-Martinelli methods for multiphase flow analysis.

Can I calculate pump head requirements?

Yes. The hydraulic analysis module calculates Total Dynamic Head (TDH), pump power, hydraulic power, and efficiency-related parameters.

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